Direct-to-film allows you to print premium designs on sportswear and a variety of promotional textiles.
Marc Verbeem, Supervisor Product Management, Mimaki Europe
Direct-to-film printing is transforming the apparel decoration industry. The process is simple, affordable, and allows for vibrant, dynamic designs in full colour with a durable finish. This allows digital print service provider (PSP) to increase their customer base, offer more products in the textile sector, and expand the range of fabrics that they can print. Mimaki recognized the growing popularity of the textile printing process and the need to provide a high-quality solution that uses our core technologies, combining them with our established manufacturer support.
Screen Printing vs. Direct-to Film
Direct-to-film is the digital printing of a special transfer sheet. The hot-melt is then heated and applied to the fabric. After the transfer sheet has been cured and dried it can be heat pressed on a wide range of fabrics. It is ideal for creating premium transfers for customised merchandise, sportswear and other promotional applications in the textile industry. The screen printing plate creation is much more time consuming than the traditional screen printing methods. Not only this, but the process does not meet direct-to-film’s ability to produce vivid colours and quality details such as shapes, lettering, and motifs often sought after in the promotional and merchandising space for bespoke textiles.
Why DTF?
Mimaki is excited to be entering a completely new market segment with the direct-to film technology. Why did Mimaki choose this path? We knew that we could provide a leading solution to the market with our core technologies, and the technical expertise of our digital printers. There is also a need in the market for a reliable, stable direct-to-film solution. With a process this complex, a reliable partner and dependable support is essential. Mimaki’s reputation is synonymous with support, which is what direct-to-film customers can expect every step of the way.
The Mimaki TxF150 75
Mimaki’s first direct-to-film inkjet printer is the TxF150-75, a fitting extension to the 150 series, with a maximum printing width of 80cm. Offering a stable printing plotter, the model’s built-in ink circulation system and degassed ink pack are resolutions to common direct-to-film challenges such as poor ink ejection and white ink clogging. The new printer is equipped with core Mimaki functions such as the NCU (Nozzle-Check Unit) and the NRS system (Nozzle-Recovery System) that ensures stable, uninterrupted production. Operating in harmony with the textile printer itself is Mimaki’s ECO PASSPORT by OEKO-TEX® certified water-based pigment textile inks, formulated especially for the TxF150-75. Coupled with Mimaki’s RasterLink7 RIP software, users are offered end-to-end oversight and efficiency from creative design to final product.
In addition, and in line with Mimaki’s collaborative approach to meeting customer needs, Adkins has developed an 80cm wide powder shaker cure unit to complete this ‘A brand’ direct-to-film Printing solution. Customers can now print large garments at a lower cost by using the 80cm wide printer and the post-processing units.
The Mimaki TxF15075 solution is an exciting solution for Mimaki clients who are in the decorated apparel industry or looking for a solution that will help them enter the digital textile market.
